The GENESIS kneading unit is an integrated system composed mainly of the thermo-conditioning knife crusher and a GENESIS kneader.
The thermo-conditioning crusher is an innovative knife crushing system with a vertical rotation axis and is designed to work in an integrated way with the GENESIS kneading unit where the real kneading phase takes place. This integrated system aims to maximise the efficiency and quality of the product obtained.
The GENESIS crusher-kneader is used in the PEGASO series installations because it is designed to be adapted to various flow rates.
FAQ Genesis crusher-kneader
What is the GENESIS crusher-malaxer?
The GENESIS crusher-malaxer is an integrated unit consisting mainly of the SFR/A thermo-conditioning blade crusher and a GENESIS malaxer. The system aims to maximise product efficiency and quality by combining the two most critical processing stages, crushing and malaxing, in a single configuration.
In which OMT systems is the GENESIS crusher-malaxer installed?
The GENESIS crusher-malaxer is installed in the PEGASO series systems (Pegaso 250 and Pegaso 500), where it is sized for reduced throughput (tank capacity of about 200 kg). In the larger systems (Pegaso 1000, 1500, Euro X2.0 EVOO, Euro X30) the unit is split into a separate SFR/A crusher and a modular 2-6 tank GENESIS malaxer.
What advantages does the integrated crushing-malaxing system offer?
The main advantage is the operational integration of crushing and malaxing: the crushed paste passes directly to the malaxer via a mono transfer pump, reducing downtime, avoiding contact with air and keeping a constant temperature. This translates into a higher polyphenol content and better organoleptic quality.
Is the GENESIS crusher-malaxer suitable for small volumes of olives?
Yes. The Pegaso series GENESIS crusher-malaxer has a tank capacity of about 200 kg, sized specifically for small farms with limited volumes. The system still ensures continuous processing thanks to the integration between crusher and malaxer.
Does the GENESIS crusher-malaxer work at low temperatures?
Yes. The thermo-conditioning aspect of the crusher and the integration with the GENESIS malaxer are designed to minimise the heating of the paste throughout the process. The use of very small volumes of low-temperature mixing water completes the thermal control needed to preserve the aromas and polyphenols of the oil.
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